Tools & references

Tap drill size calculator

Pick a SAE or metric thread size and get the recommended tap drill for ~75% engagement — interactive, with the handbook chart source cited.

Recommended tap drill

#7

≈ 0.2010″

For thread 1/4-20 UNC

Values target ~75% thread engagement. Confirm against your tap manufacturer’s chart for the exact tool.

Source: Standard ~75% thread-engagement tap-drill charts (UNC/UNF & metric) as used in machinist handbooks — confirm with your tap maker

Search “tap and die set” on Amazon(affiliate link)

Opens Amazon.ca search results — not a confirmed product fit. Verify with the seller before buying.